Industries That Rely on Bridge Type Scraper Reclaimers for Bulk Material Handling

Mining, cement, power, steel, chemical, and building materials industries use bridge type scraper reclaimer solutions to move and mix different materials.

• Moving materials well helps work go faster, saves money, and keeps people safe.

• Using automation and IoT means less time stopped and less fixing needed.

• These machines work with many storage types and uses, which helps people get more done.

Overview

Bridge Type Scraper Reclaimer Design

A bridge-type scraper reclaimer is special because of its strong build and smart features.

• The machine has a tough bridge that goes over the storage area. It moves on tracks above big piles of material.

• Scraper chains with blades or buckets dig into things like coal, ore, or minerals.

• The reclaimer moves along the bridge. It scrapes up the material and puts it on a conveyor belt to be carried away.

• Automation is important. It uses control systems to make work easier and faster.

• Operators can pick single-sided or double-sided reclaiming. This gives more choices for different stockyards.

• The design lets it handle lots of material, works with many sizes, and helps keep dust down.

Tip: The strong girder and tower frame keep the machine steady. The scraper group at the bottom moves material evenly and keeps the conveyor safe. Smart control systems and two-way operation help the reclaimer reach material from many sides. This makes it work better and more reliably.

Bulk Material Handling Role

Bridge-type scraper reclaimers are very important for moving materials. They take material from the front of the pile. Scraper chains and harrow arms help loosen and collect the material. This way, the flow stays even and mixed well, which is good for blending. The harrow arms move back and forth. They loosen the material so it falls to the bottom and onto a conveyor. This keeps the blending steady and the output the same.

Bridge scraper reclaimer equipment can take material from the whole width of a pile. This helps mix the material better than other machines. They work at the front and bottom of the pile, so they are great for big stockyards. Full automation and stockpile management systems make them flexible and cut down on manual work. Portal reclaimers can move around more, but bridge-type scraper reclaimers mix better and are best for big jobs.

Mining Industry

Ore and Coal Handling

Bridge-type scraper reclaimers are very important in mining. They help move big amounts of coal and iron ore. These machines work at places like the Port of Vancouver. There, they handle large piles of coal and keep it moving for ships. In Brazil, iron ore companies use these machines to get ore from piles fast. The scraper chain and harrow arms break up and gather the material from the front of the pile. This helps collect and mix the material well. These reclaimers work best with things that flow easily, like coal and ores. That is why they are picked for face reclamation jobs.

Bridge-type scraper reclaimers make ore and coal handling safer and faster. They can run all day and night, which means less stopping and steady work. Automation and safety systems help stop mistakes. Dust control systems keep workers and nature safe, especially with coal. Their strong build lets them handle heavy and rough materials with no problem.

Open and Enclosed Storage

Mining sites use bridge-type scraper reclaimers in open and closed storage areas. Open storage lets workers reach big piles easily. Closed storage helps keep dust down and protects materials from rain or sun. These reclaimers can work in both places. They always give steady performance and keep material moving. Their design helps recover and mix material well and keeps work safe, no matter where they are used.

Cement Industry

Raw Material Reclaiming

Cement plants need the bridge-type scraper reclaimer to handle raw materials well. This machine takes pre-mixed materials from long piles. It gives a steady supply to the raw mills. Operators get good results even when the weather is bad. The bridge-type scraper reclaimer uses automation to keep things moving with little help. This helps keep the feed the same and the plant running smoothly.

• The bridge-type scraper reclaimer works one layer at a time. This stops the material from separating.

• Automation and control systems help set the right speed.

• Good mixing means the kiln stops less and makes better clinker.

• The machine saves space and uses less energy.

• Dust control keeps workers and nature safe.

These things make the bridge-type scraper reclaimer very important in cement making. Plants get better mixing, spend less money, and keep materials moving all the time.

Pre-Blending Applications

Pre-blending is a very important step in making cement. Bridge-type scraper reclaimers are a big part of this job. They help take out bulk materials evenly and stop them from separating. The machine mixes different kinds of raw materials. This keeps the next steps in the plant steady.

• Automated reclaiming means workers do less.

• Real-time checks help fix problems before they get big.

• Using less energy saves money.

• Good material quality keeps the plant working without stops.

Note: Bridge-type scraper reclaimers help cement plants keep high quality and work well. Their design helps with both raw material reclaiming and pre-blending. This makes them needed for today’s cement plants.

Power Generation

Fuel Storage Management

Bridge-type scraper reclaimers are very important for fuel storage in power plants. These machines move big piles of coal and biomass. Coal and biomass are the main fuels for making power. Operators use these reclaimers to move fuel from storage to boilers. This keeps fuel coming and stops delays. Today, power plants get coal as they need it. They keep smaller piles, sometimes for only five to eight days. This means they must control storage and inventory very carefully. Bridge-type scraper reclaimers help with this. They let operators use space well and lower risks from big fuel piles.

• These reclaimers help stack and take coal with less waste.

• They mix coal so the fuel stays the same quality.

• Automation means workers do less and stay safer.

• Safety parts stop overloads and slipping, making work safer.

• Taking fuel all the time helps control inventory and quality.

Continuous Material Flow

Power plants need fuel to move all the time to work well. Bridge-type scraper reclaimers run on tracks and scrape fuel from piles. They put the fuel on conveyor belts. This keeps the fuel coming without stopping. Automated systems mean less downtime and less need for workers. The design helps cut down dust and saves energy. Mixing fuel during reclaiming keeps the quality steady. The strong build and easy care let these machines work all day and night. This makes them a trusted part of power plant work.

Steel and Building Materials

Homogenization of Iron and Limestone

Steel plants and companies that make building materials use bridge-type scraper reclaimers to mix iron ore and limestone. These machines have scraper blades on chains. The blades pick up material from piles and put it on conveyors. Operators use smart controls that mix mechanical, electrical, and hydraulic parts. This helps the machine work by itself most of the time. The setup keeps the mix even and moves a lot of material. This is important for making good products.

• Bridge-type scraper reclaimers can hold a lot of material and mix it well.

• They work with big pieces, so they are good for iron ore and limestone.

• Harrows knock material loose from the pile. Scraper blades move it to the conveyor.

• The machines can move up to 1600 metric tons every hour. This helps big jobs get done.

• The small design helps keep pollution low and saves space in busy yards.

Steel companies in China and other places think this technology is very good. The machines help keep the material the same quality. This is needed for making steel and cement.

Stockyard Efficiency

Bridge-type scraper reclaimers help stockyards work better. They let workers stack and take material at the same time or one after the other. This helps mix and move bulk materials as needed. The machines work by themselves and do not take up much space. This helps the environment too.

Operators pay less for workers and stay safer. Smart controls and digital checks mean less time stopped and less fixing. It is easier to manage piles. The machines help mix better and let steel and building material companies do more kinds of work.

Chemical Industry

Bulk Material Blending

Bridge-type scraper reclaimers help mix bulk materials in the chemical industry. They make sure the mix is always the same quality. These machines work in big plants where mixing must be exact. Operators use two piles. One pile is stacked while the other is used. This way, the work can go on for days without stopping.

• Materials are put in layers with Chevron or Windrow methods. These ways help keep the chemicals mixed well and even.

• The bridge reclaimer moves on rails. It uses a raking harrow system to sweep the pile. The harrow makes the material slide down to the bottom.

• A scraper chain then moves the mixed material to a conveyor belt. The belt takes it to the next step.

• Live-harrows help loosen sticky or hard materials. This keeps the reclaiming smooth.

• The system fixes any skew running by itself. Operators do not have to fix it much.

The blending is checked by how much the chemical mix changes from start to finish. By stacking many layers and taking them out, the machine mixes well and gives steady results for tough jobs.

Storage Solutions

Chemical plants have problems with storage. Bridge-type scraper reclaimers help by taking slices from the whole pile. This stops the material from separating and keeps the output steady.

• These machines only need a little clear space in storage sheds. This is good when space is tight.

• Operators can change the machine’s direction easily. This helps manage storage better.

• The design controls how materials flow and stops uneven discharge. This helps avoid problems in making chemicals.

Operators should know these machines have a top output limit. They may need feeding tables or chutes to help with discharge. Still, they are great at handling material flow and saving space in chemical storage.

Bridge type scraper reclaimers help many industries work better. They use automation to make jobs faster and safer.

• These machines help mix, blend, and move materials well.

• Companies like that they have smart controls and can be used in many ways.

Every industry should pick the machine that fits its needs best.